Multiphysics Process Simulation in the Working Area of the Plasma Unit of the Multicomponent Nanocomposite Coating Plant

Multiphysics Process Simulation in the Working Area of the Plasma Unit of the Multicomponent Nanocomposite Coating Plant
  IJETT-book-cover           
  
© 2022 by IJETT Journal
Volume-70 Issue-5
Year of Publication : 2022
Authors : Maxim Zuev , Aslan A. Tatarkanov , Naur Z. Ivanov , Maxim S. Mikhailov, Alexander N. Muranov
DOI :  10.14445/22315381/IJETT-V70I5P235

How to Cite?

Maxim Zuev , Aslan A. Tatarkanov , Naur Z. Ivanov , Maxim S. Mikhailov, Alexander N. Muranov, "Multiphysics Process Simulation in the Working Area of the Plasma Unit of the Multicomponent Nanocomposite Coating Plant," International Journal of Engineering Trends and Technology, vol. 70, no. 5, pp. 317-327, 2022. Crossref, https://doi.org/10.14445/22315381/IJETT-V70I5P235

Abstract
This research is dedicated to plants for deposition of multicomponent nanocomposite coatings. Increasing the service life of machinery is one of the highest priorities due to the natural limitation of mineral resources used in mechanical engineering. Sputtering techniques of special purpose coatings improving surface strength characteristics, wear resistance, microhardness, corrosion resistance, and many other parameters related to the structural-phase state of the product surface layer have become widespread in recent decades. Such coatings are used in strategically important industries: machine-tool engineering, power engineering, chemical industry, aircraft engineering, automotive industry, shipbuilding, space engineering, and other industries with severe operating conditions. Due to the high complexity, significant materials, and time consumption in the design and development of the plant for multicomponent nanocomposite coatings, modern software and computer complexes for simulating multiphysics processes would seem useful. The cathode-anode assembly of the plant plasmatron unit was simulated with the system of plasma separation from heavy components. The need to consider physical processes in the interelectrode region while designing plasmatron units was shown since the efficiency of the sputtering process and the service life of the plant units largely depend on the discharge parameters and the resulting plasma jet. There is increased wear of copper nozzles at high current density and arc temperature values. The coating characteristics are also affected by structural and flow phase composition. The simulation results confirm the efficiency of the developed plasma separator. The separator configuration, coil arrangement scheme, current strength, and other system efficiency parameters were determined.

Keywords
Plasma sputtering, Nanocomposite coating, Complex composition coating, Plasma separator, Multiphysics processes. .

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